• Home
  • Flying
    • First Flight
  • Build by Chapter
    • Ch 3 Education
    • Ch 4 Fuselage Bulkheads
    • Ch 5 Fuselage Sides
    • Ch 6 Fuselage Assembly
    • Ch 7 Fuselage Exterior
    • Ch 8 Roll Over/Seat Belts
    • Ch 9 Main Gear/Landing Brake
    • Ch 10 Canard
    • Ch 11 Elevators
    • Ch 12 Canard Installation
    • Ch 13 Nose and Nose Gear
    • Ch 14 CenterSection Spar
    • Ch 15 Firewall and Accessories
    • Ch 16 Control System
    • Ch 17 Roll/Pitch Trim System
    • Ch 18 Canopy
    • Ch 19 Wings, Alierons
    • Ch 20 Winglets/Rudders
    • Ch 21 Strakes – Fuel/Baggage
    • Ch 22 Electrical System
    • Ch 23 Engine Installation
    • Ch 24 Covers/Consoles
    • Ch 25 Finishing
    • Ch 26 Upholstry
  • Build Mods
    • Liquid Cooling, Numbers, Weights and Flow
    • Cooling
      • Solving Ground Cooling 1
      • Solving Ground Cooling 2
      • Solving Ground Cooling 3
      • Solving Ground Cooling 4
      • Solving Ground Cooling 5
      • Solving Ground Cooling 6
      • Solving Ground Cooling7 – Test Data
      • Solving Ground Cooling 8 – Flap Building
      • Solving Ground Cooling 9 – Hinges
      • Solving Ground Cooling 10 – Lower Flaps
      • Solving Ground Cooling 11 – Upper Flaps
      • Solving Ground Cooling 12 – Completed
      • Cooling the Beast 1
      • Cooling the Beast 2 – Lower Cowl Expansion
      • Cooling the Beast 3 – KW Oil Cooler Diffuser
    • EVS (Enhanced Vision System)
    • Cowl Keeper
    • Rudder Gust Locks
    • Wing Fences
    • Post Cure
    • Hinge Upgrade
    • RAM Air & Hellhole Cover
    • Main Gear Beef Up
    • Pilot Side Windows
    • Baggage Pods
    • Winglet Intersection Fairings
    • Titanium Rollover
    • Nose Gear Doors
    • Wheel Pants/Gear Leg Fairing
    • Cabin heating System
    • Fuel System
    • Roll and Pitch Trim
    • Oxygen System
    • The Ferry Tank
    • Cruise Angle Indicator
    • Fire Extinguisher Install
  • Round the World
    • RTW Route East #12 rev1
    • Survival Equipment
    • Training Flights
  • Other Stuff
    • Blog
    • Around the World: RAAUS Sport Pilot Issue 110
    • Taxi Tests
    • Summary Feb ’24 from an SAAA Meeting
    • AOPA Pilot 27th Sept 2019
    • Build Tests
    • Flying Stories
      • A Long Easy Dream ’06
      • Townsville ’07
      • Cairns ’08
      • Albany ’08
      • East Coast ’08
      • Brisbane ’09
      • Cairns ’10
      • Perth ’10
    • Non Build Mods
      • F16 Scoop for JZE
      • Ram Air Box for JZE
      • Strange Tips
    • Milestones
    • Links
  • Contact

Blog

Home
Blog
Sump Hatch 2

Sump Hatch 2

11 months ago
Dave Berenholtz
Blog, Fuel System
Date:  06-13-2024
Number of Hours:  4
Manual Reference:  no ref

The time has come to close the common sump. I did the hatch window in Sump Hatch 1. Now its time to finish the job.

https://alongwayroundtheworld.com/wp-content/uploads/2024/06/FuelDrain.mp4

First up was to use compressed air in both the wing tanks and the sump to get as much gunk out of there as there might be. Next up I grabbed 10litres of Avgas and put 5 in each wing. I used Avgas after some advice… because mogas stinks!

This was the first time the tanks have seen fuel and I got to see how well the common sump drains.  It gets everything down to the low point so that works. No leaks either. All good stuff. Then I got to drain it all out and see if there was much residue. Once all the fuel was gone there was a little bit of stuff left in the sump which I cleaned out meticulously.

This is the Holy Hydramat, that is going to live in my sump. Its a 15 micron filter 15″ x 15″ and a genus design. I get a huge area fine filter before it even gets to the pumps, then I have a 10 micro cleanable filer after that before we get to the engine. I should have clean fuel and no worries about a filter getting blocked.

With a now flushed and cleaned sump I got the Hyramat back in and fastened it with two small nuts in the tank. I connected the AN-6 fuel hose, confirmed tightness and it was finally time to button it all down.

The gasket is 3mm cork impregnated with neoprene or something. It is fuel safe, that much I know for sure! The resident sheet metal guy in the hangar thought that my bolt holes should have been closer together and thats why he suggested the 3mm rather than 1.5mm cork. I’m using a gasket ‘dressing’ that gets smeared on both sides of the cork to aid sealing.

Here it is sitting on the flange during a test fit. I was really careful when I made this to mark which way it goes on so the holes would line up exactly. You can just see the marks.

After the thin sealant and setting it all up, I spent some time getting things aligned and then progressively tightened. I did this with the screws in an opposite pattern as we do when putting on propellers.

Here’s how it looks. The sump is secured. The fuel path is done for now. I still have a couple of hoses on top of the engine to do however but this side of the firewall forward is all good.

Previous Post
RHS Radiator Duct 3
Next Post
Sealing Radiators to Cowl Gap 1

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Fill out this field
Fill out this field
Please enter a valid email address.

CategoryLogsHours
All157617079
Uncategorized135
Ch 3 Education220
Ch 4 Fuselage Bulkheads25231
Ch 5 Fuselage Sides32283
Ch 6 Fuselage Assembly30270
Ch 7 Fuselage Exterior14140
Ch 8 Roll Over/Seat Belts990
Ch 9 Main Gear/Landing Brake71642
Ch 10 Canard28287
Ch 11 Elevators36298
Ch 12 Canard Installation12102
Ch 13 Nose and Nose Gear1291097
Ch 14 CenterSection Spar57525
Ch 15 Firewall and Accessories448
Ch 16 Control System27237
Ch 17 Roll/Pitch Trim System654
Ch 18 Canopy70502
Ch 19 Wings, Alierons1271090
Ch 20 Winglets/Rudders71528
Ch 21 Strakes - Fuel/Baggage65437
Ch 22 Electrical System591031
Ch 23 Engine Installation961152
Ch 24 Covers/Fairings/Consoles25202
Ch 25 Finishing561084
Ch 26 Upholstry340
Fuel System46310
Rollover1050
Cabin heating System60331
The Ferry Tank335
Blog2694182
Build Mods2252513
Nose Gear Doors856
Wheel Pants/Gear Leg Fairing40473
Oxygen System762
Roll and Pitch Trim964
Winglet Intersection Fairings445
Baggage Pods11104
Pilot Side Windows437
RAM Air & Hellhole Cover15177
Main Gear Beef Up322
Post Cure124
Fire Extinguisher16
Wing Fences13
EVS (Enhanced Visual System)130
Hinge Upgrade115
Cowl Keeper110
Rudder Gust Locks19
Cooling20607
Taxi Tests42
Flying10

Complete the Test Flight Program

2025/6/30 10:26:01

Round Australia in Four Flights

2026/4/1 10:26:01

Round the World Departure

2026/8/22 10:26:01

Rough River Flyin, Sept 23, 2026

2026/9/23 10:26:01

© Copyright 2025 Dave Berenholtz