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Blog

Home
Build Mods
Baggage Pods
Pod Nose Cones

Pod Nose Cones

6 years ago
Dave Berenholtz
Baggage Pods, Build Mods
Date:  02-20-2019
Number of Hours:  6
Manual Reference:  no ref

Lots of unnecessary pictures in this log edition because these baggage pods without the nose cone and rear look so like a jet engine pod!

A real jet engine profile! That said it is time to permanently bond the nose cones on.

Another unnecessary photo.

After prepping the inside of the pod center and the nose cone I’ve done a 3 ply 2.5″ wide tape half in and half out of the pod. The tape was 35.5″ long. The cone and outer pod lip was then lined with a flox mixture.

I carefully put the pod on and checked the front and side for being in line and secured the outside of the join with gaffa tape.

Here’s a look at the inside. You can see the tape needs a good patting down.

I reached inside here and smoothed down the wet glass and worked the air out. This is at full arms length which with gloved fingers works very well. After I was happy I added peel ply as you see above. That always takes a while.

You might also notice I’ve added a click bond on both sides with a 2 ply circular layup. These will act as tie downs for luggage if I need them. I’ll probably need a stick as well to get things out of the rear of the pods. They are deep!

No longer looking like a jet engine, now its a baggage pod without a tail piece.

On to the right hand side pod.

A quick loo from behind. I warned you there would be unnecessary shots.

Some hours later the right nose pod is on. The method was the same as the left. The peel ply was a pain to put on internally as usual.

Here’s inside the left side with the peel ply removed. The nose is rock solid.

End of the day, both nose cones are on. The removable rear section begins tomorrow.

Previous Post
Inside Pylon Layups
Next Post
Removable Pod Rear Section

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All157617079
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Ch 3 Education220
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Ch 5 Fuselage Sides32283
Ch 6 Fuselage Assembly30270
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Ch 8 Roll Over/Seat Belts990
Ch 9 Main Gear/Landing Brake71642
Ch 10 Canard28287
Ch 11 Elevators36298
Ch 12 Canard Installation12102
Ch 13 Nose and Nose Gear1291097
Ch 14 CenterSection Spar57525
Ch 15 Firewall and Accessories448
Ch 16 Control System27237
Ch 17 Roll/Pitch Trim System654
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Ch 19 Wings, Alierons1271090
Ch 20 Winglets/Rudders71528
Ch 21 Strakes - Fuel/Baggage65437
Ch 22 Electrical System591031
Ch 23 Engine Installation961152
Ch 24 Covers/Fairings/Consoles25202
Ch 25 Finishing561084
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Fuel System46310
Rollover1050
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The Ferry Tank335
Blog2694182
Build Mods2252513
Nose Gear Doors856
Wheel Pants/Gear Leg Fairing40473
Oxygen System762
Roll and Pitch Trim964
Winglet Intersection Fairings445
Baggage Pods11104
Pilot Side Windows437
RAM Air & Hellhole Cover15177
Main Gear Beef Up322
Post Cure124
Fire Extinguisher16
Wing Fences13
EVS (Enhanced Visual System)130
Hinge Upgrade115
Cowl Keeper110
Rudder Gust Locks19
Cooling20607
Taxi Tests42
Flying10

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