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Blog

Home
Blog
Engine Build Progress 1

Engine Build Progress 1

2 years ago
Dave Berenholtz
Blog, Ch 23 Engine Installation
Date:  12-17-2022
Number of Hours:  0
Manual Reference:  18-0

As of 17 Dec 2022 I still have no engine. It IS being built at ASAP, Bakersfield, California. First ordered early 2018, this has been a process. It is a new design engine based on a Lycoming. Or if you rather, its a Lycoming engine with a ‘kit’ containing different cylinders and a liquid cooling system rather than air cooled. My engine is being purpose built from the case up with every care possible and for the maximum possible power to weight ratio. We are shooting for 260HP from a wight that usually supplies 160HP. Its a big ask.

The engine is designated a Gladiator LIO-390 and is designed by Andrew Higgs, President of AC-Aero. I talked with Andy all those years ago as his ideas fitted my mission perfectly. It is finally getting closer to reality. That said, delays have been beyond frustrating. I had planned to be ready for taxi tests by the end of 2022 at the latest. I had a more unrealistic goal of the previous year! Without the engine I am delayed until it arrives plus 4-6 months, at best. There is a lot of R&D to do for my cooling system as well as the firewall backwards install.

We have an engine block.

As you can see here, roller bearings. The case has now been painted ‘Lycoming Grey’.

Parts as they waited for assembly.

Rings gapped with precision.

Pistons and con-rods balanced and weighed.

Pistons Installed, well two of them in the picture. The others are in I am told.

As you can see no engine! I can’t even paint the cowls until I am sure it doesn’t need more modifications.
I can see a few weeks of even more delays here at the end of the build.

After 11 solid years the build has come to a standstill. I still have no delivery date.
I’m now hoping before the end of January 2023.

 

 

 

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Engine Build Progress 2

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All157617079
Uncategorized135
Ch 3 Education220
Ch 4 Fuselage Bulkheads25231
Ch 5 Fuselage Sides32283
Ch 6 Fuselage Assembly30270
Ch 7 Fuselage Exterior14140
Ch 8 Roll Over/Seat Belts990
Ch 9 Main Gear/Landing Brake71642
Ch 10 Canard28287
Ch 11 Elevators36298
Ch 12 Canard Installation12102
Ch 13 Nose and Nose Gear1291097
Ch 14 CenterSection Spar57525
Ch 15 Firewall and Accessories448
Ch 16 Control System27237
Ch 17 Roll/Pitch Trim System654
Ch 18 Canopy70502
Ch 19 Wings, Alierons1271090
Ch 20 Winglets/Rudders71528
Ch 21 Strakes - Fuel/Baggage65437
Ch 22 Electrical System591031
Ch 23 Engine Installation961152
Ch 24 Covers/Fairings/Consoles25202
Ch 25 Finishing561084
Ch 26 Upholstry340
Fuel System46310
Rollover1050
Cabin heating System60331
The Ferry Tank335
Blog2694182
Build Mods2252513
Nose Gear Doors856
Wheel Pants/Gear Leg Fairing40473
Oxygen System762
Roll and Pitch Trim964
Winglet Intersection Fairings445
Baggage Pods11104
Pilot Side Windows437
RAM Air & Hellhole Cover15177
Main Gear Beef Up322
Post Cure124
Fire Extinguisher16
Wing Fences13
EVS (Enhanced Visual System)130
Hinge Upgrade115
Cowl Keeper110
Rudder Gust Locks19
Cooling20607
Taxi Tests42
Flying10

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