Over several days this got done. It was a really big clean up to get that pour foam in to the shape I wanted. I think I could have covered the wheel well in duct tape and then glued blue foam everywhere and shaped that. It would have been nearly as good and saved probably a week of hard work. I’m calling this 12 hours but it was really days and nights.

Pic 1 shows I got there. Its the same usable floor area but I will have pockets running along the sides. Pic 2 shows the shapes I used to do the glass work and Pic 3 is the wheel well with its exoskeleton.

Finally carved to shape

Glassed in two halves

A curing shroud