• Home
  • Flying
    • First Flight
  • Build by Chapter
    • Ch 3 Education
    • Ch 4 Fuselage Bulkheads
    • Ch 5 Fuselage Sides
    • Ch 6 Fuselage Assembly
    • Ch 7 Fuselage Exterior
    • Ch 8 Roll Over/Seat Belts
    • Ch 9 Main Gear/Landing Brake
    • Ch 10 Canard
    • Ch 11 Elevators
    • Ch 12 Canard Installation
    • Ch 13 Nose and Nose Gear
    • Ch 14 CenterSection Spar
    • Ch 15 Firewall and Accessories
    • Ch 16 Control System
    • Ch 17 Roll/Pitch Trim System
    • Ch 18 Canopy
    • Ch 19 Wings, Alierons
    • Ch 20 Winglets/Rudders
    • Ch 21 Strakes – Fuel/Baggage
    • Ch 22 Electrical System
    • Ch 23 Engine Installation
    • Ch 24 Covers/Consoles
    • Ch 25 Finishing
    • Ch 26 Upholstry
  • Build Mods
    • Liquid Cooling, Numbers, Weights and Flow
    • Cooling
      • Solving Ground Cooling 1
      • Solving Ground Cooling 2
      • Solving Ground Cooling 3
      • Solving Ground Cooling 4
      • Solving Ground Cooling 5
      • Solving Ground Cooling 6
      • Solving Ground Cooling7 – Test Data
      • Solving Ground Cooling 8 – Flap Building
      • Solving Ground Cooling 9 – Hinges
      • Solving Ground Cooling 10 – Lower Flaps
      • Solving Ground Cooling 11 – Upper Flaps
      • Solving Ground Cooling 12 – Completed
      • Solving Ground Cooling 13 – Update
      • Cooling the Beast 1
      • Cooling the Beast 2 – Lower Cowl Expansion
      • Cooling the Beast 3 – KW Oil Cooler Diffuser
    • EVS (Enhanced Vision System)
    • Cowl Keeper
    • Rudder Gust Locks
    • Wing Fences
    • Post Cure
    • Hinge Upgrade
    • RAM Air & Hellhole Cover
    • Main Gear Beef Up
    • Pilot Side Windows
    • Baggage Pods
    • Winglet Intersection Fairings
    • Titanium Rollover
    • Nose Gear Doors
    • Wheel Pants/Gear Leg Fairing
    • Cabin heating System
    • Fuel System
    • Roll and Pitch Trim
    • Oxygen System
    • The Ferry Tank
    • Cruise Angle Indicator
    • Fire Extinguisher Install
  • Round the World
    • RTW Route East #12 rev2
    • Survival Equipment
    • Training Flights
  • Other Stuff
    • Blog
    • Could You Reincarnate as an AI?
    • XEZ Long-EZ Interview Jan 2026
    • Around the World: RAAUS Sport Pilot Issue 110
    • Summary Feb ’24 from an SAAA Meeting
    • AOPA Pilot 27th Sept 2019
    • Taxi Tests
    • Build Tests
    • Flying Stories
      • A Long Easy Dream ’06
      • Townsville ’07
      • Cairns ’08
      • Albany ’08
      • East Coast ’08
      • Brisbane ’09
      • Cairns ’10
      • Perth ’10
    • Non Build Mods
      • F16 Scoop for JZE
      • Ram Air Box for JZE
      • Strange Tips
    • Milestones
    • Links
  • Contact

Blog

Home
Blog
Fuel Pressure Regulator Wrong

Fuel Pressure Regulator Wrong

2 years ago
Dave Berenholtz
Blog, Ch 23 Engine Installation
Date:  07-11-2024
Number of Hours:  16
Manual Reference:  23

A lot of time was spent carefully installing the fuel pressure regulator.

Here it is on the right side of the passenger (PAX) area. I had a lot of trouble getting it fitted in this tight space with the pressure sensor and the MAP connection. It has a nifty bracket that you can’t see and two clickbonds holding it in place. The braided hose was challenging too.

FGast forward to NOW. We fired up the fuel system to set the 35psi pressure with this regulator.

That didn’t work because I’d set it up the wrong way around all those years ago. RTFM? I didn’t read it carefully enough. This is how it should have been, the bottom outlet is the one that goes to the tank, the side inlet is from the engine.

Here you can see I have begun to cut some metal to make a new bracket and remount this thing.

Finally I have the new bracket made after a couple of days fiddling. The sensor also ended up needed two fittings to get it to sit in the right place. The main bracket was fabricated to use the old position clickbonds as I didn’t want to do that bit again as well.

Here it all is back in place like nothing happened. I did get it reset to the required 35psi after some work and all was well with the world. That lasted until, the next day.

The pressure was low for some reason. I could only get 10-15 psi. What was going on… some time later I discovered the problem. To get fuel pressure, you need….fuel. Yep the sump was a little low. The jokes are on me. I put in 10 liters and all was right with the world again.

Oh, see that new black pipe that was silver before? Yes with the new position of the regulator I needed a slightly longer hose. I made it and pressure tested it to 1000psi. It leaked, a tiny bit, I eventually fixed it.  I hate leaks.

Here is that regulator, well hidden and forgotten. Now I had the pressure set correctly, the standby pump cutting in at around 25psi and we can move on towards engine start after this very long two day delay.

 

 

Previous Post
Fuel Leak 1
Next Post
Unusable Fuel or 25 seconds

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Fill out this field
Fill out this field
Please enter a valid email address.

CategoryLogsHours
All158917236
Ch 3 Education220
Ch 4 Fuselage Bulkheads25231
Ch 5 Fuselage Sides32283
Ch 6 Fuselage Assembly30270
Ch 7 Fuselage Exterior14140
Ch 8 Roll Over/Seat Belts990
Ch 9 Main Gear/Landing Brake71642
Ch 10 Canard28287
Ch 11 Elevators36298
Ch 12 Canard Installation12102
Ch 13 Nose and Nose Gear1301113
Ch 14 CenterSection Spar57525
Ch 15 Firewall and Accessories448
Ch 16 Control System27237
Ch 17 Roll/Pitch Trim System654
Ch 18 Canopy70502
Ch 19 Wings, Alierons1271090
Ch 20 Winglets/Rudders71528
Ch 21 Strakes - Fuel/Baggage65437
Ch 22 Electrical System591031
Ch 23 Engine Installation1001168
Ch 24 Covers/Fairings/Consoles25202
Ch 25 Finishing571119
Ch 26 Upholstry340
Fuel System46310
Rollover1050
Cabin heating System60331
The Ferry Tank335
Blog2764278
Nose Gear Doors856
Wheel Pants/Gear Leg Fairing40473
Oxygen System762
Roll and Pitch Trim964
Winglet Intersection Fairings445
Baggage Pods11104
Pilot Side Windows437
RAM Air & Hellhole Cover15177
Main Gear Beef Up322
Post Cure124
Fire Extinguisher16
Wing Fences13
EVS (Enhanced Visual System)130
Hinge Upgrade115
Cowl Keeper110
Rudder Gust Locks19
Cooling21636
Taxi Tests42
Flying10

Bedding in New Rings

2026/04/17 10:26:01

Round Australia in Four Flights

2026/06/17 10:26:01

Round the World Departure

2027/08/22 10:26:01

Rough River Flyin, Sept 23, 2026

2027/09/23 10:26:01

© Copyright 2026 Dave Berenholtz